150ton Hydraulic Scrap Automatic Metal Shear Machine for Rails

• Customization: Available
• After-sales Service: 1 Year
• Automation: Automatic
• Model NO.: automatic metal shear
• Certification: CE, ISO 9001:2000
• Condition: New
• Warranty: 1 Year
• Specification: 10000X10500X15000mm
• Trademark: Enerpat
• Origin: Jiangsu

Product Description

ENERPAT Scrap Metal Baler Shear

ENERPAT EMS-BS series Scrap Metal Baler Shear is an efficient metal processing machine that combines baling and cutting functions. It is primarily designed for handling scrap metals such as steel. Through steps like pre-compression, secondary compression, and cutting, it effectively compresses and packages scrap metal to meet various recycling and reuse requirements.
Enerpat EMS-BS Series Baling Shear Machine: Integrated Metal Shear & Baling Solution for Scrap Metal Processing

The Enerpat EMS-BS Series Baling Shear Machine combines metal shear and baling functions into one robust system, designed for efficiently processing scrap steel, non-ferrous metals, and other recyclable materials.

How It Works:

Loading & Pre-Compression: Scrap metal is loaded into the chamber, and the door is sealed for initial compression.

Side Compression: Side hydraulic cylinders drive compression plates to compact the metal into dense bales.

Bale Ejection & Metal Shear Action: The pushing cylinder ejects the compressed bale, while the heavy-duty metal shear blade (powered by shear cylinders) cleanly cuts the bale to desired lengths.

Cyclic Operation: The shear blade retracts, the pusher advances further, and the metal shear process repeats until all material is processed.


Composition and Structure

Product Features:

* High Efficiency: Combines baling and cutting functions, significantly improving production efficiency and reducing processing
time.

* Space Saving: Effectively compresses and packages scrap metal, conserving storage space for easier transportation.

* Increased Recycling Rates: Achieves precise cutting to enhance the recycling rate of scrap metal, minimizing waste.

* Operational Safety: The design of the Enerpat scrap metal baler shear prioritizes ease of use, ensuring operator safety.

* Eco-Friendly and Energy Efficient: Incorporates advanced energy-saving technology to reduce energy consumption and comply with environmental standards.

Operating Principle

Pre-Compression Stage

After scrap metals like steel are placed in the feed box, the door is closed to initiate pre-compression.

 

Secondary Compression Stage

The side pressure cylinder advances the piston to push the sliding block for secondary compression, shaping the scrap metal.

 

Cutting Stage

The cutting cylinder activates the blade to move downward, cutting the compressed scrap metal into the desired length.

PRODUCT FEATURES
 

Box Design

*Integrated Compact Design: The machine features a compact, unified design.

 

*High-Strength Manganese Steel Housing: Welded manganese steel provides a sturdy and durable structure.

 

*Smooth and High-Strength Operation: Ensures stable operation with robust performance.

 

*Easy Mobility and Installation: Convenient to move and quick to install.

   

Blade Structure

*High-Strength Wear-Resistant Blades: Made of alloy steel, these blades offer exceptional abrasion resistance. *Symmetrical Reversible Design: Each blade has four interchangeable edges, extending its lifespan. *Superior Strength and Toughness: Blades feature high strength and excellent toughness. *Adjustable Blade Angle: The blade angle can be adjusted for flexible applications.

 

Hydraulic Cylinder Design

* Integrated Hydraulic Cylinder: Molded as a single unit, providing high strength for high-pressure operations. * Enhanced Compression Performance: Increased compression force with exceptional performance. * Baosteel Hollow Round Design: Uniform wall thickness ensures strong integrity and prevents oil leaks. * Premium Hydraulic Components: Features components from reputable brands like Rexroth and Parker, ensuring long life and high efficiency.

.

PLC Electrical System

* Siemens/ PLC System: Provides smart control with a one-touch activation. * One-Touch Operation Interface: Simple and labor-saving with a touch screen and buttons. *Flexible Operating Modes: Easily switch between manual and automatic operation. * Intelligent Programming Optimization: Reduces idle strokes, enhancing work efficiency.

 

Hydraulic System

* Cartridge Valve Group: High flow rate with significant speed enhancement. * H-Type Interface: Tapered connection for leak prevention and stability. * Hallite Seals: High-quality British seals, ensuring safety and durability.

 

Technical Data Sheet

 

MODEL	Shear Force (t)	System Pressure (MPa)	Feed Opening Size (mm)	Shear Blade Length (mm)
EMS-BS6360-9	630	32	6000×2500	900
MODEL	Cutting Speed (min)	Total Power (kW)	Equipment Dimensions (mm)	Equipment Weight (t)
EMS-BS6360-9	3-4 times	2×90	14800×2500 ×5100	85

PRODUCT APPLICATION

FAQ

Q1: What materials can the EMS-BS Series process?
A: This metal shear and baling machine handles scrap steel, copper, aluminum, automotive shells, and other mixed metals.

Q2: Why choose a combined metal shear and baling machine?
A: Integrating metal shear and baling streamlines workflow, reduces equipment costs, and produces uniformly sized bales for easier transport and recycling.

Q3: What is the maximum shear force?
A: The EMS-BS Series offers shear forces from 800 to 2,500 tons (model-dependent), capable of cutting thick steel beams or dense metal bales.

Q4: How does the safety system work?
A: Features include door-interlocked sensors, emergency stop buttons, and overload protection to ensure safe metal shear operations.

Q5: What maintenance does the shear blade require?
A: Blades are heat-treated for durability. Regular lubrication and inspection of blade gaps are recommended. Replacement cycles vary based on material hardness.

Q6: Can this machine handle tangled metal wires or irregular shapes?
A: Yes. The pre-compression and side compression systems effectively compact tangled or bulky scrap before the metal shear stage.

Q7: Is customization available for specific bale sizes?
A: Yes. Chamber dimensions, bale weight (300-2000kg), and shear lengths can be tailored to your recycling line requirements.

Q8: What energy efficiency features are included?
A: The PLC optimizes hydraulic pressure based on load, reducing power consumption by up to 30% compared to traditional metal shear systems.